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ERP for Fabrication and Assembly

基于客户需求的复杂组件、更短的产品生命周期、以及其他低成本供应商不断增加的竞争压力,这些都意味着模制装配公司正走向技术创新以及计算机环境运作。单靠技术还不足以在这个严苛的市场上竞争,能够支持所有运营流程优化的ERP软件是实现可持续发展的先决条件。

您专业于生产领域 - 对于ERP解决方案也应如此!

  • 样板模型
  • 定制生产
  • 小批量生产
  • 产品变型
  • 大批量生产
abas ERP software for Fabrication and assembly
  • abas Brochure

    Product Brochure

    The key to a successful ERP project lies with having an experienced partner who understands the challenges and requirements of your industry and who can tailor an ERP solution to your specific needs. abas ERP projects are supported by the entire abas partner network and their collective experience from thousands of ERP projects.
  • Steps to ERP Selection

    7 Steps to ERP Selection

    Managing the selection and implementation of a new ERP system is a major undertaking for any organization, which is why abas has developed a clear and thorough 7-step guide that simplifies the selection process and helps you make an informed, confident decision.

The finishing touch: abas ERP for fabrication and assembly

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The rise of outsourced F&A

Whether in the automotive industry, aerospace, electronics, equipment manufacturing or medical technology: dynamic markets are making complete in-house production increasingly difficult for original equipment manufacturers. The development of new technologies is too dynamic, and the investment in machinery and building up the necessary expertise are too high. The demand for outsourced assembly and machining of turnkey components is therefore growing continuously across nearly all industry segments.

The advantages are obvious: external fabrication and assembly suppliers are experts in their respective niches, be it metal or plastic machining, welding, milling, turning, bonding, bending, kneading or soldering. Outsourcing selected production steps ties up significantly fewer resources in pre-production and reduces the need for storage and production space. Take in consideration a specific ERP for Fabrication and Assembly companies.

The fabrication and assembly growth market: opportunities and risks

The continuing trend towards fabrication and assembly offers excellent opportunities for specialized manufacturing facilities. However, it also requires a high level of process expertise and also means handling complex supply chains and product variants - with increasing time and cost pressures. The challenge: manufacturers are shifting more and more parts of the value chain - and therefore the business risk - to its components suppliers. In many areas, fabrication and assembly no longer just involve materials processing and assembly, but also product development, testing, quality assurance, just-in-sequence delivery and the provision of spare parts and repair services. Take in consideration a specific ERP for Fabrication and Assembly companies.

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Everything from one source - in a single system

Only manufacturing companies that are able to keep up with their customers’ speed of innovation and ensure the necessary quality and delivery reliability are well positioned for success in fabrication and assembly. No less important: to maintain competitive pricing in an international environment, smart automation and digitization should not be confined to production. An industry-specific ERP for Fabrication and Assembly companies is essential for fabrication and assembly companies seeking to improve the efficiency and visibility of all processes, from prototype construction and materials management to the after sales service.

The key is to embrace disruption and change early. Don't react to it decades later. You can't fight innovation.

Ryan Kavanaugh

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Integrated product development
Modern fabrication and assembly companies are much more than just contract manufacturers - they are involved more closely in integrated product development for their customers and manage the design data and parts lists for numerous variants throughout the entire product life cycle. Prerequisites for the profitability of these development services are highly efficient product lifecycle management and a visible cost structure. Take in consideration a specific ERP for Fabrication and Assembly companies.

Automated materials management
A complex supply chain of purchased parts, rising raw material prices and often lengthy procurement times mean predictive material planning is decisive for successful needs-based and cost-effective procurement.

Digitized production
Compared to industrial machinery engineering, fabrication and assembly companies still lag behind regarding Industry 4.0 and Smart Factory. Throughput times can only be sufficiently reduced by close integration of the ERP for Fabrication and Assembly companies, PPS, machines and workpieces. This makes it possible to meet the required delivery deadlines despite numerous variants and different types of manufacturing.

Customer-specific requirements
For many customers, fabrication and assembly companies need to implement flexible requirements for individual industry sectors, for example, logistical special processes in the automotive industry or QA and compliance standards in high-tech electronics.

Strategic corporate management
Which clients and components are really worthwhile? Where does the hidden untapped potential for efficiency lie? Simultaneous costing, current price tables and BI tools support bid preparation and cost control, and identify sales drivers and factors that inhibit returns in just one simple step.

Communication 4.0
Future-oriented fabrication and assembly companies network consistently, both internally between divisions and subsidiaries and also with customers and suppliers. Modern ERP for Fabrication and Assembly companies enable the fast and flexible exchange of information via mobile apps and data transmission standards such as EDI.

abas ERP software functions designed for Fabrication and Assembly

Successful fabrication and assembly companies are all around professionals
An industry-specific ERP for Fabrication and Assembly strengthens the companies in their core competency of production, but also by providing all the necessary features for using customer-oriented services to create a competitive portfolio - quickly, flexibly and profitably.

Get both your products and processes in shape!

The most important ERP functions in abas ERP for fabrication and assembly include: 

  • Sales planning with planned sales orders to support scheduling and procurement
  • Variant management: Standard, alternative or supplemental product structures 
  • Lot/Serial number management
  • Lot-related documentation
  • Preliminary, concurrent and final costing: Precise costing and permanent comparison of preliminary and final costing at the project and customer level
  • Capacity planning
  • Extended work bench/External processing
  • Multiple machine operation by team members
  • Logistics / Warehouse: Precise mapping of warehouse structure, configurable reservation scenarios, simple re-reservations, path-optimized picking lists, preparatory shipping planning
  • Stock valuation using various valuation methods
  • Key figures and evaluations for fabrication and assembly, for example, ABC analyses; incoming and backlogged sales orders as well as the production utilization rate; stock levels, coverage and turnover; production efficiency (processing times, minimized setup, machine disruptions, repair frequency and costs); purchasing efficiency (price development, batch sizes, procurements costs, vendor reclamations); evaluation of innovation efficiency (P+P costs vs. revenue with new products, new customers, cost savings)
  • Mobile applications, for example: sales, purchasing, service, warehouse
  • Take in consideration a specific ERP for Fabrication and Assembly companies.

买家和供应商之间的关系变得越来越重要。abas ERP通过帮助您构建这些关系并协调您与供应商之间的流程来轻松管理这些关系。 你可以评估你当前的情况,使您与供应商建立互利,长期的合作伙伴关系。

abas ERP可帮您管理所有库存,尽可能高效地协调货物物流。 供应商,客户,生产和仓库之间所有的物料移动都可以通过我们的系统进行计划,管理和控制。 计算精确的库存水平,根据详细信息做出明智的决定。

abas ERP集成的时间记录/作业时间管理系统允许您的员工能轻松地从任何地方记录劳动数据。 从终端设备或移动设备,员工都可以输入数据,并且能自动同步到您的系统。所有劳动数据随后都可用于统计分析,产能规划或财务。

生产是任何企业的支柱。是什么使abas ERP如此伟大?那就是无论你正在生产什么,abas可以使你的过程变的更有效率,更灵活。abas ERP可帮助您管理整个生产流程; 从规划,工作准备到完成确认。

有了abas ERP,销售管理从未如此简单。 系统可帮助您跟踪您的销售流程,从潜在的机会到开票完成。系统能跟踪从客户和订单信息,到库存水平和交货信息的一切,减少任何错误的可能性。

任何企业成功的关键因素之一就是适当的规划,这是一个过程,而不是一个事件。 abas的高级排产(APS)允许您通过使用可视化功能更快更有效的对生产流程规划。 这允许任何瓶颈或必要的更改立即可见。

See abas ERP in Action!

Try out a demo now with our virtual company!

abas (Hidden) Champion: WMH Group

abas ERP customer, WMH Group, is known for quality. They deliver reliable solutions and first-class products made from aluminum to a wide range of industries including mechanical engineering and aerospace: They produce aluminum sheets, plates, profiles, tubes and rods made from off-the-shelf and rare alloys.

ERP for fabrication and assembly companies: advantages in series

Many industrial machinery manufacturers, electronics suppliers and specialist manufacturing companies have recognized the future potential of fabrication and assembly and are using their niche expertise to establish themselves as a fabrication and assembly company - either as a second area of activity or as part of strategic realignment. Often the existing ERP for Fabrication and Assembly companies is unable to cope with the additional requirements of fabrication and assembly - classic manufacturing software is rarely adequate. The need to implement Industry 4.0 has also increased the specifications and the ERP landscape in fabrication and assembly is consequently undergoing major changes.

Delivering the required speed and range of services at competitive prices without any concessions in terms of quality or profitability will only succeed with an ERP for Fabrication and Assembly companies that maps, automates and networks all processes throughout the company. But what criteria and features play a role when selecting a modern IT solution for fabrication and assembly suppliers?

High-performance logistics

The automotive industry in particular sets high standards for their fabrication and assembly suppliers’ logistical processes. To avoid expensive extra trips or contractual penalties, the smooth flow of materials is a top priority. For automotive components, the ERP system must therefore support the required workflows of the OEM (just-in-time/just-in-sequence), as well as customer-specific logistics concepts (string of pearls/NLK). Take in consideration a specific ERP for Fabrication and Assembly companies.

Materials management

Whether 10 or 1000 individual components: a mix of in-house production, purchased parts and customer components is typical for bills of material in fabrication and assembly. As a result, it is important to use business software that controls the workflows of the extended workbench and manages consignment stock.

CAD/PLM integration

Many fabrication and assembly companies are intensively involved in development and manage increasing model diversity. The integration of CAD and PLM data in the ERP for Fabrication and Assembly companies ensures that calculations, parts lists and production schedules are based on the latest design data and that design changes are visible and available to all departments.

Production control

An industry-specific ERP system for fabrication and assembly includes machine utilization, shift schedules, delivery dates and stock levels in the detailed planning. It automatically delivers parts list changes to production and dynamically customizes order sequences.

Quality management and compliance

OEMs are increasingly transferring quality assurance to their fabrication and assembly suppliers - as this is very challenging for most medium-sized providers in a situation where there is an increasing number of quality and legal requirements and environmental guidelines. Complete test documentation and integrated batch and serial number management enable the easy traceability of all parts in the event of warranty claims or repairs. The visible traceability of material specifications is simplified by an industry-specific ERP for Fabrication and Assembly companies.

High degree of automation

Fabrication and assembly suppliers are responsible for their customers’ delivery reliability. ERP systems in fabrication and assembly must exploit all the efficiency potential and, as far as possible, predict and minimize the manual effort involved in materials management and production through automated processes, such as order proposals and invitations to tender.

Scalability and internationalization

Medium-sized fabrication and assembly suppliers are increasingly managing complex international networks of partners and suppliers or establishing subsidiaries abroad. A multi-site enabled ERP system offers the advantage of easy integration of company subsidiaries, suppliers and partners.

Open architecture

Fabrication and assembly companies must ensure smooth data exchange with customers and suppliers and map sector-specific workflows - ERP solutions with open interfaces and stable connectors are ideal for this.

Cloud/SaaS

The path to the smart factory inevitably leads to the cloud: partners, machines and workpieces must be networked via a common technology platform that can manage the growing volume of data. ERP for fabrication and assembly should also be available as an SaaS model. 

Everything fits, but you’re still unsure?

Then think about which software vendor you trust to accompany your business on the path to digital transformation. Because only a development partner that understands the challenges of fabrication and assembly can provide tailor-made solutions in the ERP system.

More about abas ERP for 模制装配

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